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Buying guide · 13 min read · Updated 2026-11-12

Best Pit Boss Smokers (2026)

Pit Boss pellet and gas smokers ranked by cooking area, controller, connectivity and sear ability, from a 256 sq in tabletop to a 1,539 sq in family rig.

James MillerBy James MillerLead Machine Editor7 machines comparedSpec-sheet verified
Best Pit Boss Smokers

At a glance

Our top picks

Side by side

Spec comparison

This brand sells mostly pellet smokers, plus a gas vertical, and the lineup is organized by cooking area and by how much electronics sit on top. The model number roughly tells you the size, and the series name tells you the controller and body.

Choosing well comes down to three decisions: how much grate you need, whether you want a phone connection and whether the sear lever matters. The right answer is usually in the middle of the family rather than at either end.

Before you buy

6 Criteria to Look For Before Buying a Pit Boss Smoker

  1. 01

    Match the model number to your household

    The family runs from the 150 at 256 sq in through the 500 FB2 and 440 at 518 sq in, the 700 Carbon at 718 sq in and the 850 Navigator at 932 sq in to the 1600 Navigator at 1,539 sq in. A household of four needs roughly 400 to 500 sq in, so the 500 FB2 is the natural fit and the larger models are for groups. Plan for the pad as well: a flat, non-combustible surface at least a few feet from walls.

  2. 02

    Decide whether you need connectivity

    Only the Navigator models list WiFi and Bluetooth. The 500 FB2, 440 Mahogany and 700 Carbon use LCD or LED panels. If you run overnight cooks and want alerts on your phone, the Navigators are worth it. If you cook ribs on a weekend afternoon, you do not need it. A phone connection is also useful to check the smoker from a store or office on a rest day.

  3. 03

    Value the flame broiler

    The flame broiler lever exposes direct flame for searing up to 1,000 F on the 500 FB2. Most pellet cookers cap at 450 to 500 F, so a flame broiler turns the smoker into a hot grill. The gas 3-Series has no such feature. Practice on thick steaks before the first dinner with guests.

  4. 04

    Check the low end of the range

    The pellet models start at 180 F, which suits smoking. The 3-Series gas model runs 100 to 320 F, which is the only one suited to cold smoking cheese or fish. If you cold smoke, look at the gas model. Many cooks keep the pellet model for flavor and add the gas smoker for cheese and fish.

  5. 05

    Know the controller generation

    The 440 Mahogany uses an LED digital controller, while newer models use an LCD with 5 F steps and the Navigators use a touchscreen or LCD. Newer controllers hold temperatures with finer steps. None are PID in the listings we have, so keep a separate thermometer. Fine control matters less than a stable body, so do not overpay for a screen.

  6. 06

    Plan for pellet and pad needs

    Larger bodies burn more pellets and take longer to preheat. The 1600 Navigator needs a big flat pad and a nearby outlet. Pellets must stay dry, and a cover is essential. Pellet cost adds up over a year, so factor that in when comparing sizes.

Detailed reviews

The 7 best pit boss smokers, explained

01
Pit Boss 850 Navigator WiFi and Bluetooth Pellet Grill and Smoker, 932 sq in
932 sq inWiFi and Bluetooth180 to 500 FFlame broiler
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Best for: Most households that want size, app control and a sear option.

The 850 Navigator offers 932 sq in of cooking surface, WiFi and Bluetooth control and an LCD digital controller. That is double the area of the 500 FB2 and enough to smoke a brisket and a rack of ribs side by side.

Its 180 to 500 F range covers low smoke, roasting and baking, and a flame broiler lever opens direct flame for searing. Having both WiFi and Bluetooth is a practical choice: Bluetooth keeps working close to the smoker when your home network does not reach the patio.

The downside is footprint and pellet use. A bigger body takes longer to preheat, and the pellet hopper needs refilling on long cooks. Keep pellets dry, vacuum the fire pot every few cooks and cover it between uses. Pair it by Bluetooth for the first test cook, then add WiFi once you trust the controller. Space ribs and a brisket on separate racks so the drippings do not mix, and give the first preheat a full fifteen minutes.

What works

  • 932 sq in fits brisket and ribs together
  • WiFi plus Bluetooth for backup control
  • Flame broiler for direct sear
  • 180 to 500 F range for all recipes

Watch out for

  • Bigger body uses more pellets
  • Heavy and takes up patio space

Spec sheet

Fuel
Hardwood pellets
Cooking area
932 sq in
Connectivity
WiFi and Bluetooth
Temperature range
180 to 500 F
Controller
LCD digital
02
Pit Boss 500 FB2 Wood Pellet Grill and Smoker, 518 sq in
518 sq in180 to 500 F5 F stepsFlame broiler
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Best for: Families who want a capable smoker without paying for connectivity.

The 500 FB2 is the sweet spot for a family of four. Its 518 sq in is comfortable for two pork butts, and the LCD controller moves in 5 F steps across 180 to 500 F.

A flame broiler lever slides open a plate for direct-flame searing up to 1,000 F, which is the feature that makes this more than a plain smoker. It lacks the WiFi of the 850 Navigator, so you monitor at the control panel or with a separate thermometer.

It costs less than the connected models and is simple to maintain. Keep the hopper dry and the fire pot clean, and cover the cooker between cooks. The lever takes a minute to learn, so practice searing a thick steak before you rely on it for guests. A pellet cooker will never match the char of a charcoal sear, but 1,000 F on direct flame is close enough for most weeknight dinners.

What works

  • 518 sq in suits a family of four
  • Flame broiler sears up to 1,000 F
  • 5 F control steps
  • Simple controller with fewer electronics

Watch out for

  • No WiFi or Bluetooth
  • Timed controller drifts more than PID in wind

Spec sheet

Fuel
Hardwood pellets
Cooking area
518 sq in
Temperature range
180 to 500 F, 5 F steps
Sear
Flame broiler to 1,000 F
Controller
LCD digital
03
Pit Boss 700 Carbon Series Wood Pellet Grill and Smoker, 718 sq in
718 sq inLCD controller180 to 500 FCarbon Series
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Best for: Cooks who want more grate than the 500 without WiFi.

The 700 Carbon fills the gap between the 500 FB2 at 518 sq in and the 850 Navigator at 932 sq in, with 718 sq in of cooking surface. It uses an LCD controller and the same 180 to 500 F range as its siblings.

The maker pitches the space as enough for dozens of patties at once, which is a helpful way to picture it. For smoking, it fits a pork butt or two, a couple of racks of ribs and a side dish. It lacks the WiFi of the Navigator models, so remote monitoring is limited.

It suits cooks who want more room than the entry model but are not looking for app control. Maintain it like any pellet cooker: dry pellets, a clean fire pot and a cover. Because it lacks an app, pair it with a wireless thermometer so you can watch the meat from the kitchen. Its extra grate makes it a good choice if you plan to batch cook on weekends and freeze portions.

What works

  • 718 sq in sits between the 500 and 850
  • 180 to 500 F range
  • LCD controller is simple to read
  • Lower complexity than the Navigator line

Watch out for

  • No WiFi or Bluetooth listed
  • Less area than the Navigator models

Spec sheet

Fuel
Hardwood pellets
Cooking area
718 sq in
Temperature range
180 to 500 F
Controller
LCD digital
Series
Carbon
04
Pit Boss 440 Mahogany Series Wood Pellet Grill and Smoker, 518 sq in
518 sq inLED controllerPorcelain gratesFlame broiler
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Best for: Buyers who want the proven 518 sq in design.

The 440 Mahogany is an older design with the same 518 sq in of space as the 500 FB2. It uses an LED digital controller rather than the LCD used on newer models, and its grates are porcelain-coated steel.

For most buyers it comes down to age and features. The newer 500 FB2 has an LCD with finer steps, and the 440 is a simpler panel. It still has the flame broiler, so it can sear as well as smoke.

It is a good value if you find it, and spare parts are easy to get because the design is long established. Store pellets dry, clean the pot and cover it between uses. Replacement grates and parts for this generation are easy to find, which is a real advantage when a part fails in year three. Its basic panel also means fewer electronics to age out.

What works

  • 518 sq in with a flame broiler
  • Porcelain-coated steel grates
  • Long-established design
  • Easy parts availability

Watch out for

  • Older LED controller
  • No WiFi or Bluetooth

Spec sheet

Fuel
Hardwood pellets
Cooking area
518 sq in
Controller
LED digital
Grates
Porcelain-coated steel
Sear
Flame broiler
05
Pit Boss 1600 Navigator WiFi and Bluetooth Pellet Grill and Smoker, 1,539 sq in
1,539 sq inTouchscreenWiFi and BluetoothFlame broiler
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Best for: Large families and groups.

The 1600 Navigator is the largest cooker in the family, with 1,539 sq in of total cooking surface and a touchscreen controller. It matches the 850 on connectivity, with both WiFi and Bluetooth.

That much area suits a big family, a small catering job or a smoker-heavy holiday. The flame broiler and 180 to 500 F range carry over, so it grills as well as smokes.

It is oversized for a couple, burns more pellets than the smaller models and needs a good pad and a nearby outlet. Keep the cover on and the pellets dry. Pick the 850 instead unless you really cook for a crowd, since the extra grate area mostly turns into extra pellets burned.

What works

  • 1,539 sq in handles several briskets
  • Touchscreen controller
  • WiFi and Bluetooth
  • Flame broiler sear option

Watch out for

  • Oversized for small households
  • High pellet use and footprint

Spec sheet

Fuel
Hardwood pellets
Cooking area
1,539 sq in
Controller
Touchscreen
Connectivity
WiFi and Bluetooth
Temperature range
180 to 500 F
06
Pit Boss 150 Portable Tabletop Pellet Grill and Smoker, 256 sq in
256 sq inTabletop180 to 500 FLatch-lock lid
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Best for: Campers and singles.

The 150 is the portable model, a tabletop pellet smoker with 256 sq in of cooking surface. It has a latch-locking lid and two handles for carrying, and it shares the 180 to 500 F range of its larger siblings.

It suits camping, tailgating and small households. The space is small, so you will not fit a brisket, but a rack of ribs or a few chicken pieces fit fine.

It needs power, so plan for a battery pack or an outlet. It is cheap to run and easy to store. Pellet use is low because the burn pot is small, so a bag of pellets goes further than on the larger models. It also warms up faster, which suits a quick weeknight cook.

What works

  • Portable with latch-lock lid
  • Full 180 to 500 F range
  • Porcelain-coated grates
  • Cheapest in the family

Watch out for

  • Only 256 sq in
  • Needs a power source

Spec sheet

Fuel
Hardwood pellets
Cooking area
256 sq in
Format
Portable tabletop
Temperature range
180 to 500 F
Grates
Porcelain-coated steel
07
Pit Boss 3-Series Gas Vertical Smoker, 880 sq in
880 sq in100 to 320 FDual burner12,500 BTU
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Best for: Cooks who want gas simplicity and a low temperature floor.

The 3-Series is the family's propane vertical. It uses a dual-valve, dual-burner system rated at 12,500 BTU, and four racks add up to 880 sq in.

Its range of 100 to 320 F is wide on the low end, which makes it suitable for cold smoking and warm holds that the pellet models cannot manage. It does not reach pellet-grill temperatures for searing.

It needs no outlet, which makes it the Pit Boss to pick for a power-free patio. Check the hose each season and keep a spare tank. Wood chips do the flavoring, so use chunks in the chip box for longer smoke and refill every couple of hours on long cooks. It is a solid pick as a second smoker for cold smoking, even if you own a pellet unit.

What works

  • Dual burners give fine control
  • 100 F floor allows cold smoking
  • No outlet needed
  • 880 sq in across four racks

Watch out for

  • No searing capability
  • Flavor depends on chips

Spec sheet

Fuel
Propane
Cooking area
880 sq in
Racks
4 racks, 14.75 x 12.25 in
Temperature range
100 to 320 F
Burners
Dual valve, 12,500 BTU

Spec sheet decoder

What the numbers on the box really mean

The specs manufacturers lead with, translated into what they tell you about real-world performance.

Cooking area

Total grate surface in square inches. It sets how much food fits at once.

Watch forThe family runs from 256 sq in on the 150 to 1,539 sq in on the 1600 Navigator.

Flame broiler

A slide plate that opens the fire pot to direct flame for searing.

Watch forThe 500 FB2 lists up to 1,000 F on direct flame.

WiFi and Bluetooth

WiFi connects through your router, and Bluetooth connects at close range without one.

Watch forOnly the 850 and 1600 Navigator models list both.

Temperature range

The span the controller can hold. A low floor allows smoke, a high ceiling allows roasting.

Watch forThe pellet models run 180 to 500 F and the gas model runs 100 to 320 F.

BTU

Heat output of a gas burner. Two burners give finer control than one large flame.

Watch forThe 3-Series lists 12,500 BTU across two burners.

Methodology

How We Evaluated These Pit Boss Smokers

Size fit

We matched each model to a household, from the 256 sq in Pit Boss 150 to the 1,539 sq in 1600 Navigator.

Controller and connectivity

We compared LED, LCD and touchscreen controllers and WiFi and Bluetooth on the Navigator models against simpler panels.

Searing ability

We scored the flame broiler on the 500 FB2, 440 Mahogany and Navigator models against the gas 3-Series, which has none.

Temperature range

We compared the 180 to 500 F pellet range with the 100 to 320 F range of the gas model.

Ownership

We considered pellet use, parts availability and cover and storage needs across the family.

Decision guide

How to Choose the Right Pit Boss Smokers

By Household Size

SituationPickWhy
1 to 2 people or campingPit Boss 150256 sq in tabletop
Family of 4Pit Boss 500 FB2518 sq in with sear
Family of 4 to 6Pit Boss 850 Navigator932 sq in with app
Large groupsPit Boss 1600 Navigator1,539 sq in

By Budget

Budget tierPickWhy
Lowest in this lineupPit Boss 150Portable and small
Lower to middlePit Boss 440 MahoganyProven 518 sq in
MiddlePit Boss 500 FB2Sear and 518 sq in
Upper middlePit Boss 700 Carbon718 sq in
Highest in this lineupPit Boss 1600 NavigatorLargest with touchscreen

Pellet vs Gas

Pellet

The 500 FB2, 700 Carbon and Navigators burn real wood and reach 500 F, so they smoke, roast and sear. They need an outlet and dry pellets.

Gas

The 3-Series runs on propane and goes down to 100 F for cold smoking. It needs no outlet but cannot sear.

Pick pellet for flavor and versatility, gas for simplicity and cold smoke.

App vs No App

PreferencePickWhy
Monitor from bedPit Boss 850 NavigatorWiFi and Bluetooth
Big touchscreenPit Boss 1600 NavigatorTouchscreen
No app neededPit Boss 500 FB2Simple LCD
Minimal electronicsPit Boss 440 MahoganyLED panel

For Searing and Smoking Together Specifically

Look for

A flame broiler lever, a ceiling of 500 F and enough grate to separate hot and cool zones.

In this comparison

The 500 FB2 and 850 Navigator both have the flame broiler and the range. The 850 adds more grate and app control.

When to Spend More

Spend more if

You cook for groups or want remote alerts. The 850 and 1600 Navigator reward that.

Save if

You cook for a small household. The 150 or 500 FB2 is enough.

Ownership

Maintenance schedule

The upkeep that decides whether this machine lasts two seasons or ten.

TaskIntervalWhy it matters
Vacuum the fire potEvery 2 to 3 cooksAsh chokes airflow and causes flameouts. Check the igniter hole is clear.
Empty the grease trayAfter each cookFat builds up and can ignite at high heat. Replace liners regularly.
Check propane hosesEach seasonOn the 3-Series, cracked hoses leak gas. Brush soapy water on connections.
Store pellets dryBetween cooksDamp pellets swell and jam the auger. Use a sealed bin.
Cover the cookerAfter every cookRain damages electronics and rusts steel.

FAQ

Frequently Asked Questions

Which Pit Boss is best for a family?

The 500 FB2 is the sensible pick for a family of four, with 518 sq in and a flame broiler. The 850 Navigator is better if you want app control. If budget is tight, the 440 Mahogany is often a similar size for less.

Do Pit Boss pellet smokers need WiFi?

No. Only the Navigator models list WiFi and Bluetooth. The others work from a control panel. Use a probe thermometer for the meat regardless of model.

Can they sear steaks?

The flame broiler models can reach direct flame up to 1,000 F on the 500 FB2. The gas 3-Series cannot. Preheat the broiler zone for a few minutes before the steak goes on.

Which is best for cold smoking?

The gas 3-Series runs as low as 100 F. The pellet models start at 180 F. Use cold smoke only in cool weather to keep cheese from melting.

How much does a pellet cooker use?

It depends on temperature, size and weather. Larger bodies and cold wind burn more pellets. As a rough rule, a hopper of pellets lasts many hours at smoking temperatures and far fewer at high heat.

Is the 150 big enough?

For one or two people, yes. It holds a rack of ribs or a few chicken pieces, but not a brisket. It is also the cheapest way into pellet smoking.

Bottom line

The short version

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James Miller, Lead Machine Editor

About the author

James Miller

Lead Machine Editor, MachineFanatic

James Miller leads MachineFanatic's buying guides, turning spec sheets, manuals and owner feedback into clear verdicts on power tools, outdoor power equipment, shop machines and kitchen machines.

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